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Supporting the New Engineering Building

UW Madison College of Engineering logo

How can two outstanding communities prosper, share success, and lead the way in the 5P Industries? By supporting a new engineering building at UW-Madison. Unfortunately, the Wisconsin Joint Finance Committee withheld approval for a new College of Engineering building, despite $150M of the project’s $347M budget coming from private donations. The current College of Engineering building was constructed in 1907.

Ian Robertson, Grainger Dean of the UW-Madison College of Engineering, has an urgent request for CEOs in the 5P Industries. He’s asking you to consider signing a letter to present to state legislators, expressing support for a new building for the College of Engineering. If you are willing to add your name and company to this letter, please email russ.johnson@wisc.edu by Thursday, June 15.

Currently, the Green Bay Innovation Group is involved in two high-impact UW-Madison initiatives. GBIG is collaborating with George Huber, Professor of Chemical Engineering at UW-Madison and director of the $12.5 million Center for Chemical Upcycling of Waste Plastics (CUWP). CUWP is working with plastic converters to convert hard-to-recycle plastic into high quality resins. After CUWP successfully completes this pilot project, CUWP plans to design the first commercial converting facility in Green Bay. Green Bay has an opportunity to gain national recognition for plastic recycling. Currently, over 45,000 Wisconsin residents are employed in the Plastics Industry, plus 25,000 in Flexible Packaging, Nonwoven, supporting Manufacturing, and Construction! A new commercial plastic recycling center would be a great financial benefit to Green Bay and the State of Wisconsin.

Another remarkable innovation stemming from UW-Madison is an experimental fusion machine which produces sustainable, locally generated process heat. Recently, Dr. Ben Lindley, Assistant Professor of Nuclear Engineering & Engineering Physics at UW-Wisconsin, sent an update regarding this research project. Read Dr. Lindley’s letter. Dr. Lindley is working with a local startup company to develop a lower cost and less complex modular fusion reactor utilizing abundant fuel sources to provide a new, zero-carbon source of heat and power. The financial and environmental impact would be huge for Wisconsin industries! Dr. Lindley sent me a request for introductions to the paper and pulp companies in Northeast Wisconsin, and we are moving forward on it.

These are just two examples of the exceptional research underway at UW-Madison. What other breakthroughs are possible? Wisconsin needs to come together in a non-bipartisan manner to vote YES to approve a new Engineering Building. Without it, UW-Madison will lose professors, students, and major engineering innovations to other universities.

I lived in the Green Bay area for 27 years, and I lived in the Madison area for 27 years. In both communities, I have been involved in the business community. I am extremely comfortable and well-connected in both communities by building strong, trusting relationships.

Northeastern Wisconsin is a world class innovative manufacturing center with a big emphasis on the 5P (Paper, Pulp, Plastic, Print and Packaging) and Converting industries. Green Bay has earned the title of the “Toilet Paper Capital of the World” and the “Converting Corridor of the United States.” U.S. News & World Report recently ranked Green Bay as the No. 1 metro area in the nation to live.

Madison ranked as one of the best places in the United States to live, against the backdrop of the acclaimed institution, UW-Wisconsin. The college is ranked as one of the best educational institutions in the world! The Madison area has an abundance of Advanced Manufacturing, Agriculture, Food, Healthcare, Information Technology and Bioscience.

The State of Wisconsin is in dire need of engineers in all fields, to continue to build on our manufacturing success across Wisconsin. Contact your State Representatives, and ask them to VOTE YES to building the new state-of-the-art College of Engineering facility.

June 13th, 2023 Newsletter

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Read the June 13th, 2023 Green Bay Innovation Group Newsletter here.

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June 7th, 2023 Newsletter

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Read the June 7th, 2023 Green Bay Innovation Group Newsletter here.

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Exhibitor Tables Available at Sold-out Golf Outing

GBIG is happy to announce that we are sold out of foursomes with 144 golfers registered for the Swing Big with GBIG. We still have 6 hole sponsors available plus exhibitor tables for the non-golfers to be part of our event!

Swing Big golf outing with GBIG

The Green Bay Innovation Group will be providing a 6-foot table plus one FREE Lunch and two FREE drink tickets at the Swing Big with GBIG event for $50. We will set up a separate room for you at the golf outing! We ask that you set up before 11 a.m. and bring a tabletop display and any handouts that you want to distribute. We Have a limited number of available tables.

We ask that you provide the name or names of the individuals that will participate. Go to: www.greenbayinnovationgroup.com Events – Golf Outing and Register for the table. Finally, after 3 p.m. we are offering a FREE opportunity to join us for networking and socializing. We are expecting 175 total people to join us for this fundraising event!

Thank You,
Steve Van Dyke
President
Green Bay Innovation Group
608-451-2554 – cell
binvandyke@gmail.com

Customization is all in the cards at Allegheny Printed Plastics

“With PressTune, our pressmen have all the tools they need on screen. It does the math for them, and they can see the real time data while printing.”

Les Gamble, Plant Manager & Chrissy Summers, Prepress Manager
Les Gamble, Plant Manager & Chrissy Summers, Prepress Manager

When Alegheny Printed Plastics tested ECO3’s PressTune software technology, they streamlined the printing process and increased efficiency. Combined with PressTune, and Spir@l screening helps reduce image slur. Read about it in this customer testimonial.

Allegheny has invested years in developing a customer-focused culture and agile responsiveness. Leadership is dedicated to manufacturing excellence and promotes a passion for process improvement and acquiring innovative technologies.

Streamlining the printing process

When Allegheny tested ECO3’s PressTune print standardization tool, they experienced how applying mathematics and objective measurement to printing can streamline the process and increase efficiency.

“PressTune has all the information easily accessible,” states Allegheny’s prepress manager, Chrissy Summers. “We follow G7, and the calibration is very meticulous. Pressmen must look in different places like overprints, densities, and dot gains. With PressTune, our pressmen have all the tools they need on screen. The passing score is there. PressTune does the math for them, and they can see the real time data while printing.”

PressTune allows printing professionals to measure color reproduction against any identified standard, including ISO 12647, G7, and specific buyer requirements. The pass-fail reporting process and scorecard system certify that jobs are printed precisely to specification, improving quality and consistency. By monitoring up to 12 spot colors, along with process colors, PressTune guides operators to adjust the press to remain within tolerances when chemistry, paper, ink, and other variables change.


“When printing on plastic, there is ink dot gain,” explains Summers. “Our curves are set to factor dot gain in lamination. PressTune is a locked-down system that considers variance in the behavior of our printing process. We need to run slightly off of G7 because lamination shifts the color to another color space, and we are much more stable and consistent because we are printing to the numbers.”

PressTune contains powerful analytic capabilities based on lab values obtained through spectrophotometer measurement tools. This vital print and color data is collected straight from the printing press, enabling the objective evaluation of printing jobs related to specific standards. By doing away with subjective evaluations, print manufacturers can operate in a standardized way and get more jobs done in less time.

Dropping two color pulls in proofing

PressTune helped Allegheny eliminate a step in the proofing process. According to Plant Manager Les Gamble, “The color is more crisp, and the pressmen can get up to color faster. We dropped at least two color pulls from the process and decreased our make-ready time.”

Allegheny continually invests in making its systems more efficient. In combination with PressTune, SPIR@L screening is helping to reduce image slur by holding a 1-99% dot by replacing the traditional ink dot with more efficient spiral shapes.

man in front of machinary

“Our highlights are sharper with SPIR@L,” says Summers. “We can grab a little bit lower on the curve. If you have a heavy overprint in your three-quarter tones, sometimes it gets a little brown, muddy, and sludgy. We do not have that anymore. Our mid tones are cleaner, and it is a smoother overall print.”

SPIR@L screening delivers crystal clear image rendering in the finest detail and brightest colors. Using less ink produces tighter colors, details, and consistency, all while having greater control of the press. The SPIR@L technology places a modified minimum ink dot created in a spiral shape. The solution’s smooth transition from positive to negative spirals and minimum white gap results in a high- quality image in vibrant colors. SPIR@L can be set up according to the manufacturer’s preferences: different curves and groove area thicknesses can be selected depending on the press and paper used to achieve high-quality print at the lowest possible cost.


Improvements in quality and consistency

Allegheny’s mantra is: If you can measure it, you can control it. If you can control it, you can reproduce it consistently. The combination of PressTune and SPIR@L has improved quality and consistency while reducing Allegheny’s manufacturing costs.

What is more, Gamble sees a culture shift positively impacting business. “Our pressmen are more confident in their work. They have all the tools they need with PressTune and SPIR@L. The data is very easily accessible on screen. They do not have to use a densitometer or a spectrophotometer to hit little patches on

their sheet to read dot gain. PressTune does the math. The score is there; they can see their dot gain while printing. Before, they had to stop the press. We are saving in make-ready and downtime between jobs.”

Allegheny Printed Plastics is dedicated to manufacturing excellence and passionate about delivering high quality and value to its customers. ECO3’s PressTune and SPIR@L are the latest technologies that are helping to keep this leading card personalization solutions manufacturer at the top of the charts.

“The combination of PressTune and SPIR@L has improved quality and consistency while reducing Allegheny’s manufacturing costs.”

With A Bright Future, EDL Packaging Recently Welcomes New Leadership

EDL Packaging is excited to share that they recently welcomed Kathryn Rowen as Vice President & General Manager. Rowen brings with her extensive manufacturing experience and leadership skills set to drive the company to new heights of success. Rowen’s strategic vision and commitment to excellence make her the ideal leader for EDL’s bright future. “It’s an exciting time to be in the packaging industry. With each new project, our team harnesses 60 years of expertise in designing and building end-of-line solutions, transforming challenges into exciting opportunities for innovation.”

Kathryn Rowen

EDL Packaging, a Massman Company based in Green Bay, has emerged as a prominent manufacturer of end-of-line packaging equipment. With a remarkable legacy of over 60 years, EDL Packaging has consistently delivered cutting-edge shrink wrappers, shrink bundlers, corrugate tray formers, roll wrappers, automatic flight bar wrappers, and semi-automatic wrappers. Their innovative systems, utilizing Low Density Polyethylene (LDPE) film, excel in collating and bundling both consumer and industrial products. EDL’s package machines ensure the utmost protection during transportation, storage, and retail display.

Under Rowen’s guidance, EDL Packaging is poised to build upon its already impressive track record of growth. With a strong foundation of providing innovative packaging solutions for over half a century, EDL has continually adapted to meet the evolving needs of its customers. By leveraging their team’s extensive industry knowledge and a customer-centric approach, the company has thrived in the ever- changing industry of product packaging. “The dynamic nature of the industry, with its unique SKU numbers, product sizes, and changeover demands, ensures that building packaging equipment remains a constant source of creativity. At EDL, we have the perfect team for the job, and I am honored to lead this exceptional group,” said Rowen.

Serving a wide range of customers, from small business entrepreneurs in need of a semi-automated wrapper to global manufacturers, the EDL team is driven by focusing on their customer’s needs. Guiding their customers every step of the way through the design process and delivering a product that exceeds their expectations. The company’s customers include industries such as pet food, dairy, personal care, food service consumables, carpet, and contract packaging, showcasing its versatility and adaptability to various market needs. The company develops equipment capable of handling diverse packaging requirements, regardless of the material, bag size, or bundle configuration.

Ashwaubenon: Home to Multi-national Corporations

Korber building

As we continue taking our tour of the Ashwaubenon industrial areas, we are amazed at the concentration of companies that were created from the Paper Industry and very dependent on it. Ashwaubenon has some interesting printing companies. Legacy Flexo is a premier printing company with eleven flexographic presses servicing a wide range of capabilities with 10 color printing presses. Legacy prints on film, paper and nonwovens servicing a nationwide base of customers. RRD Direct Marketing is one of the largest direct marketing facilities in the United States. They create inline finished products with the capacity to deliver 2 billion pieces of direct mail per year. The Ashwaubenon facility is 218,000 square feet on 8 acres and the De Pere facility is 185,000 square feet located on 30 acres. Vibrant Impressions has 7 narrow web flexographic presses and customers in 42 states. Vibrant Impression provides a wide array of products: Flexible Packaging, Window Clings, Scratch Offs, Labels, etc.

CUWP Annual Meeting with 15 speakers and over 100 invited guests regarding the STRAP Recycling Project.

CUWP annual meeting group photo

The Green Bay Innovation Group would like to thank our host George W. Huber Professor at the University of Wisconsin Madison, and his staff for putting together a world class agenda with over 100 plus attendees. In addition, we want to thank over 15 presenters from Universities across the USA. The meeting had invited guests from across the world to learn about the STRAP technologies and its impact on hard to recycle plastics. Ezra Bar-Ziv Chemical Engineering at Michigan Technology University was a guest speaker who has developed a solvent-based technology for the extraction of single pure resins of food quality. The technology is called Solvent Targeted Recovery and Precipitation (STRAP). MTU is building the NOVEL SOLVENT-BASED RECYLING TECHNOLOGY: FROM THEORY TO A PILOT PLANT.

The Green Bay Innovation will be working with the UW Wisconsin, Michigan Technology University and Convergen Energy to build a plant in Green Bay. GBIG will be setting up a donation site to support the project. Green Bay is an ideal site due to the large number of flexible packaging, plastics and converters concentrated in Northeastern Wisconsin.

View George Huber Presentation

Forest Products Buyers’ Mission takes place this past week in state, thank you New North.

new north logo

Eight wood buyers from four foreign countries will visit 11 manufacturers of forestry products NEW NORTH, May 30, 2023 – Eight wood buyers from outside the United States this week will visit 11 different manufacturers of forestry products during a six-day trip to the state from May 29-June 3. The inbound wood-buying mission is being hosted by the Wisconsin Department of Agriculture, Trade and Consumer Protection (DATCP) and New North Inc., the economic development corporation serving the 18 counties of Northeast Wisconsin, and is sponsored by the Wisconsin Initiative for Agricultural Exports.

The 2023 Forest Products Buyers’ Mission includes representatives of firms from Mexico, Taiwan, Thailand and Vietnam. The 11 producers of lumber and hardwoods to be visited are spread across the entirety of Wisconsin, from the south central portion of the state, to Northeast Wisconsin (the New North region), to the far northwest section. “Forestry products are an important component of both our state and regional economies,” says Barb LaMue, president and CEO of New North Inc. “We are pleased to partner with DATCP for the second year in a row to show off the hardwood-production capabilities of our companies as part of the Global New North initiative. Expansion of available markets to sell in has the potential to offer tremendous growth opportunity for these wood producers.”

The sojourn within the New North region will take place on May 31 and June 1, including four stops the first day. The day begins at Krueger Lumber Company in Valders (www.kruegerlumber.com), followed by a visit to Lakeshore Forest Products in Francis Creek (www.lakeshoreforestlumber.com).

The day continues with the wood buyers touring Tigerton Lumber Company in Tigerton (www.tigertonlumber.com), and concludes with a visit to Kersten Lumber Company in Birnamwood (www.kerstenlumberco.com).

On June 1, the New North region portion of the wood buyers’ visit will wrap up with a morning tour of the Menominee Tribal Enterprises Forestry Center and Sawmill in Keshena, Wis. (www.mtewood.com). Menominee Tribal Enterprises (MTE) hosted nine wood buyers from Pakistan in June 2022 as part of a similar tour arranged by New North Inc. and DATCP.

“As a result of last year’s visit by the Pakistan wood-buyers delegation, MTE is committed to continuing building international contacts,” says Jason Swartz, sales manager for Menominee Tribal Enterprises. “By doing so, we can grow our export business and develop a more diversified customer base.”

Each stop of the mission trip will allow the wood buyers to learn about available wood products through a presentation, along with a tour of its facility to see operations. The New North team will participate, sharing other resources and explaining the benefits of making an investment in Northeast Wisconsin.

About New North

New North, Inc., is a 501(c)3 non-profit, regional economic development corporation fostering collaboration among private and public sector leaders throughout the 18 counties of Northeast Wisconsin, known as the New North region. The New North brand unites the region both internally and externally around talent development, brand promotion and business development, signifying the collective economic power behind the 18 counties. The counties include Outagamie, Winnebago, Calumet, Waupaca, Brown, Shawano, Oconto, Marinette, Door, Kewaunee, Sheboygan, Manitowoc, Fond du Lac, Green Lake, Marquette, Florence, Menominee and Waushara. www.thenewnorth.com

Media Contact: Jeff Blumb, 920.328.5454 or media@blumbcc.com

Tappi Will Sponsor a PS&ChE Coating

TAPPI logo

TAPPI will sponsor a PS&ChE Coating & Laminating in Packaging Applications course on June 8-9 at UW-Stevens Point. This course is designed for those working in paper converting, coating, printing and flexible packaging. The content will be particularly beneficial to engineers, technicians, chemists, scientists, sales representatives, and customer service representatives.

Register Now
Green Bay Innovation Group

Bringing Green Bay Companies Together. Green Bay Innovation Group is committed to building an authentic networking experience where innovation can thrive.

Contact Information

Phone: 608-698-3333 
martinpochs@gmail.com
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