Read the April 5th, 2023 Green Bay Innovation Group Newsletter here.
Month: April 2023
A Note From Marty Ochs
The Green Bay Innovation Group has partnered with the University of Wisconsin Chemical Engineering Department, Michigan Technological University, and the Chemical Upcycling of Waste Plastics to install the First STRAP Commercial plant in Green Bay or Northeastern Wisconsin. The Green Bay Innovation Group will provide technical, industry and financial resources supporting the project. Michigan Technological University will be building a prototype. The Green Bay Innovation Group will be assisting the Universities to raise $9 million dollars to build the first site located in Wisconsin! We expect a substantial financial impact for Northeastern Wisconsin plus recognition as the leader in plastics recycling.
Wisconsin is a major hub for the flexible packaging and plastic manufacturing industries. The Wisconsin Plastics industry employs 43,000 people with an expected 9% CAGR growth over the next decade. The Flexible Packaging industry employs 25,000 plus the converting industry and supporting Manufactures servicing these industries with an expected 9-11% CAGR through 2030.
15dots® Selection Process Shortcuts: Danger Ahead
Once an organization implements the 15dots Selection Process, it is tempting to take shortcuts. If you think about efficiency and effectiveness, the notion of shortcuts stems from the desire for efficiency. Sure, an organization can take shortcuts, but at what cost in terms of effectiveness? Think about this: One would not even ponder taking shortcuts on a tried-and-true manufacturing process, so why would they take shortcuts on a tried-and-true employee selection process?
The 15dots® Selection Process
The 15dots Selection Process has eight basic parts, and each of these parts has been professionally developed to be technically sound:
- Applicant Pool Formation (also known as recruitment)
- Candidate Screening
- Ability Testing
- Candidate Briefing
- A Realistic Job Preview
- A Structured Board Interview
- A Computation of the Data
- A Final Hiring Decision
Let’s look at each of these components, followed by the dangers of typical shortcuts. We’ll look at topics 1–4 in this blog and 5-8 in the next one.
Applicant Pool Formation
The objective of an applicant pool formation strategy is to achieve a large and diverse pool of candidates. Moving applicant pool formation strategies from passive (e.g., relying on one’s reputation as a large local employer) to active (e.g., frequently marketing and advertising to prospective candidates in creative, impactful ways) requires work.
Organizations may perceive themselves as a premier employer, but that only leads to attracting more applicants, rather than better ones. Active recruitment efforts ensure a robust applicant pool with viable candidates. However, it’s still necessary to use rigorous selection techniques to identify those viable candidates. Shortcuts in applicant pool formation reduce the number of viable candidates available for selection. This also affects the fundamental principle of a desired normal distribution of applicants.
Lesson #1 — Fishing in the Wrong Pond
Situation & Behavior: We worked with a manufacturing facility on the West Coast that insisted on securing all their applicants from the state employment service to control applicant flow. The manufacturer was a premier employer, and the mill was a great place to work.
Shortcut Impact: It turns out that the applicants from the state scored, as a group, one standard deviation below the expected means on the ability test battery. This was analogous to “fishing in the wrong pond.” There were fewer “keepers” in the pool they were drawing from. We pointed out this finding, encouraged them to “fish” in more and varied areas, and the facility changed that bad habit. The mill then became more active in its applicant pool formation by using other sources.
Candidate Screening
The 15dots screening process considers a pre-determined selection ratio and a distribution of candidates. Traditionally, HR personnel screen applications and resumes and often use years of experience, education, and work history as decision criteria. However, research shows that it’s virtually impossible to control bias with this type of screening, and viable candidates are often missed with this approach.
Lesson #2 – Being too Zealous with Screening
Situation & Behavior: We were working with a client to re-staff their operation. The HR manager handed us a stack of resumes in three piles, those who were a definite yes to take to the next stage, those who were a definite no, and those who were a “maybe” because they did not fit the criteria for experience, education, or work history. We suggested that the manager should leave all the “maybe” candidates in the selection process even though some did not seem to be a good fit.
One of the “maybe” candidates was a former chef who was initially excluded because she lacked manufacturing experience.
Impact: Leaving that former chef in the selection process was a plus. She did well on the interview and the tests, was hired, and ultimately became one of the plant’s best operators. Had the client looked only at the candidates who looked good on paper, they would have missed a strong performer.
In our work, we see organizations use screening data that is extremely low in validity, such as years of experience, required industrial experience, years of formal education, grade point averages, and geographical areas. (Watch for a future blog on how to reduce bias in screening.) When in doubt, leave a candidate in the process and allow the power of ability tests and a board interview to do their work.
Ability & Aptitude Testing
Testing in the 15dots Selection Process involves a battery of five ability or special aptitude tests that have been identified with a bona-fide job analysis system. The test battery has a gender-balanced impact where two tests favor females as a group, two favor males, and one is neutral. All tests receive the same weight.
Lesson #3 – Using Selection Tests Without Supporting Science
Situation & Behavior: We have seen shortcuts where some tests have been eliminated, the pre-determined testing sequence is altered, homemade tests are used, etc. All these shortcuts may or may not reduce the time for testing, but all certainly affect the effectiveness of the test battery and may increase the risk of adverse impact claims.
Shortcut Impact: In the 80’s I became aware of a homemade test that was being used to screen applicants for a maintenance apprenticeship program in a mill in the South. The face validity of the test was evident, but the test created adverse, discriminatory impact and no other evidence of validity existed. The result of a government challenge was a cease-and-desist order that followed a fine of $1 million.
Candidate Briefing
Briefing the candidates is essential to give applicants an opportunity to learn about the organization, including the job site and working conditions in terms of pay, fringe benefits, schedules, overtime, etc. A standard candidate briefing also should include a question/answer forum.
The candidate briefing may appear to be a recruiting attempt, but it also impacts selection. At every stage in a selection process, candidates are gathering information and preparing to make decisions about whether or not they want to work for a particular company. Candidates who are not briefed about the work environment miss out on important information that may impact job satisfaction and a decision to join or leave a company. Cutting this briefing short or omitting it altogether is problematic.
Lesson #4 – Failing to Remember That Selection Goes Both Ways
Situation & Behavior: We have a client that uses a combination of hazardous chemicals (acids and gases) in its manufacturing process. They maintained that it would be unsafe to provide job candidates with a tour of the facility as part of the candidate briefing. We replied, “But then you want to tell them on the first day on the job that they will be working around hazardous chemicals?”
After reflection, they developed a tour route that used a bus, an operator, and supporting visuals to get candidates as close as possible to the work in a safe manner so that job information could be shared and questions answered.
Impact: This openness aided their selection efforts and ensured that candidates knew what to expect if offered a job at the plant. Since 1 of 3 new hires in the current era leave their jobs within a 3-month period, a pre-boarding briefing is an important recruitment and retention insurance policy.
Tried-and-True Employee Selection System
When organizations take shortcuts with the 15dots Selection Process, they are trying to minimize the time and financial resources it takes to hire employees. Yet we believe the 15dots Selection Process is worth the time and effort. What if 9 out of 10 of your hires met the standard of your industry’s best performers? Organizations that cut corners won’t achieve these results. Employers who use the 15dots Selection Process tell us they experience a noticeable uptick in employee performance and contributions. To be trained in a repeatable, scalable, and game-changing employee selection process, contact us today.
Design Specialist Joins Packerland Websites
Alexa Haferkorn has joined the Packerland Websites team as a WordPress web developer and design specialist. A Little Chute native, Haferkorn earned a Bachelor of Fine Arts in Graphic Communications at Northern Michigan University in 2016.
he previously worked as a Website and Brand Designer at 906 Technologies and a Graphic Designer and Marketing Assistant at Beth Millner Jewelry. Additionally, Haferkorn worked at Packerland Websites as a WordPress web developer and design specialist in 2018-2019.
Bill Koehne, owner of Packerland Websites, said Haferkorn understands what businesses and nonprofits need to maintain a dynamic online presence.
“With her background in graphic design and website development, Alexa brings a combination of talents to Packerland Websites,” he said. “Aside from her technical and artistic skills, she has a knack for communicating with customers to help them create websites that meet their business goals.”
“I’m a creative web designer inspired by bold voices and great passions,” Haferkorn said. “I want to take my client’s business goals and create an environment for them to come to life and connect with the world. I love learning how people think about media and react to visual experiences, which helps me design compelling websites for specific audiences.”
In addition to her work at Packerland Websites, Haferkorn enjoys spending time in the outdoors, especially hiking, biking, and skiing. She also enjoys all things artsy and crafty, so she spends time creating artwork and visiting local art fairs and shows.
To grow your business or organization with a new or rebuilt website or SEO strategies, contact Alexa Haferkorn at Packerland Websites.
WikoffGraphics: Company partners with the Carbon Trust in pursuing this important sustainability achievement
Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced it has achieved Carbon Neutral Certification in partnership with the Carbon Trust for its AWP™-DEW CleanPrint water-washable flexographic plates in compliance with PAS 2060. This certification is renewed on a regular basis; with each renewal period, carbon reduction requirements escalate, with the goal of reducing the actual carbon footprint of the certified product, from sourcing raw materials through packing and shipping the product, its use at the customer site, and its disposition at end of life.
ʺWe are proud to have achieved this important milestone in our sustainability journey,ʺ said Dieter Niederstadt, Asahi Photoproducts Technical Marketing Manager. “We understand the importance of accountability and continuous improvement in carbon footprinting, and we are grateful to the Carbon Trust for their expert guidance and oversight. We look forward to ongoing interaction with the Carbon Trust as we continue our whole-of-company compliance with the carbon management plan that is part of the Carbon Neutral certification process. We are also dedicated to helping our customers leverage this certification in their own carbon footprinting efforts.”
Partnering with Wikoff Graphics
The importance of bringing a certified Carbon Neutral product to the US market required a partnership Asahi Photoproducts could rely on. Wikoff Graphics, who is the sole distribution partner for Asahi Photoproducts in the US, is dedicated to promoting Asahi’s Solvent Zero solution for the flexogrpahic plate market. Wikoff Graphics, headquartered in Milwaukee Wisconsin, is providing the industry with a fresh look at how US printers can take steps towards sustainability.
Accountability is Critical
A key element of the Carbon Neutral certification process is accountability, both to ensure actual compliance with the relevant standards and to avoid any appearance of greenwashing. In addition, driving this type of major change in an organization requires changing the mindset of people in research and development, product management and more. “At Asahi Photoproducts,” Dieter added, “we have been producing water-washable flexo plates since 1973 in the form of APR liquid resin plates for corrugated board, still till today the most environmentally balanced solution in flexographic plate making. And today, we have the full support of our parent company, Asahi Kasei, in creating the necessary cultural change to ensure we achieve even more balance in our flexographic products.”
Resolving climate change issues is difficult, and there is a need to accelerate relevant efforts. That is a key factor in Asahi Kasei’s increased drive toward attaining carbon neutrality status for 30% of its operations by 2030 and 100% by 2050. It is the reason Asahi Photoproducts has worked hard to achieve PAS 2060 Carbon Neutral certification from the Carbon Trust for its AWP™-DEW water-washable flexographic plates.
“While our initial certification utilizes carbon offsets due to the fact that our flexographic plates are manufactured using fossil-based raw materials, our ultimate goal is to minimize these offsets as we work hard to make our products even more in harmony with the environment,” Dieter continues. “In addition to offsetting credits, the Carbon Neutral certification also requires the submission of a carbon management plan including clear targets for reduction of the carbon footprint for the AWP™-DEW product life cycle which is audited on a regular basis. If those reduction targets are not met, the certification will expire. This, for those concerned with sustainability, is the beauty of it all. R&D will need to establish completely new milestones, not only related to the graphical and printing performance of the plate itself, but additionally with respect to its CO2 footprint. The certification for us is only a starting point of a long-term journey. It will take us some time to implement those improvements throughout our AWP™ product portfolio. We hope that other market participants will be encouraged to follow our lead here in order to set flexographic printing technology apart from other alternatives, enabling it to become the printing technology of choice for brands and print buyers.”
To learn more about Carbon Neutrality and the process used by Asahi Photoproducts to achieve this certification, download our white paper, “Carbon Neutrality: A Goal Worth Pursuing.”
For more information about flexographic solutions from Wikoff Graphics that are in harmony with the environment, visit https://wikoff.com/products/wikoff-graphics/
About Asahi Photoproducts
Asahi Photoproducts was founded in 1973 and is a subsidiary of the Asahi Kasei Corporation, which has a century of operating history. Asahi Photoproducts is a leading pioneer in the development of photopolymer flexo printing plates. By creating high-quality flexographic solutions and through continued innovation, the company aims at driving print forward in harmony with the environment.
More information is available at www.asahi-photoproducts.com and at: www.asahi-photoproducts.com
About Wikoff Graphics
Wikoff Graphics was founded in 2018 and is a strategic division of Wikoff Color Corporation. Wikoff Color Corporation has an operating history of more than 66 years. AWikoff Graphics is a leading supplier in the United States of photopolymer flexo printing plates. By creating high-quality flexographic pre-press solutions and providing industry leading client service, the company aims at driving the US print market forward in harmony with the environment.
More information is available at https://wikoff.com/products/wikoff-graphics/ and at:
David Bell – Wikoff Graphics
david.bell@wikoff.com
+1(636) 856 3375
Dr. Dieter Niederstadt – Asahi Photoproducts Europe n.v. /s.a.
dieter.niederstadt@asahi-photoproducts.com
+49(0)2301 946743
Enercon is proudly announcing the promotion of Ryan Schuelke as President
Menomonee Falls, WI – Enercon Industries Corporation is pleased to announce the promotion of Ryan T. Schuelke to President / Chief Sales Officer. The promotion expands Schuelke’s responsibilities which as Chief Sales Officer includes oversight of Enercon’s Cap Sealing and Corona, Plasma, & Flame Surface Treating Sales teams, as well as Enercon’s Parts & Customer Support Teams.
“This is an extraordinary time in Enercon’s history. As we approach our 50 th year in business our customers are placing their trust in us with record number of orders for our solutions. Ryan’s vision and strategic leadership is a key reason for this success. He personifies our commitment to our customers and is the ideal person for the President’s role as we make significant investments to prepare the business for future growth,” says Tim Nimmer Enercon Co-CEO.
In his 25 plus years at Enercon Schuelke has been a driving force behind product development, optimizing organizational structure, & implementing new technologies to scale Enercon’s ability to deliver innovative solutions and remarkable support its customers.
Schuelke says, “In the past six months we’ve added exceptional talent to our industry leading team and I’m really excited about the future of Enercon. Our family ownership continues to invest in our facilities, people & technologies to ensure our employees are empowered to exceed the expectations of our customers.
It’s both gratifying and rewarding to become President of Enercon. I am extremely proud to be part of this organization as it is the perfect blend of a high performing business focused on its customers while retaining its family values and culture.”
A native of Milwaukee, Ryan earned his Bachelor of Science in Computer Sciences from the University of Wisconsin and his MBA from the University of Wisconsin – Milwaukee.
Enercon Industries Corporation, headquartered in Menomonee Falls, WI, is a major manufacturer of equipment for the plastics, converting and packaging industries. The company supplies custom built corona and plasma surface treaters, as well as induction cap sealers.
Becky Jacobs: Wisconsin doesn’t make as much printing and writing paper as it use to. Here’s why a few local mills still do.
Sure Controls: How to Improve Web Tension Control in Your Plant
By Jeff Fassbender
As a plant manager or engineer, you understand how important web tension control is for your production process. If the web tension is off, it can lead to material waste, machine damage, and general frustration. But what can you do to improve web tension control? Let’s take a look at some tips and techniques for ensuring better web tension control in your plant.
Start With Your Drive System
The drive system is responsible for transferring power from the motor to your rollers and other components of your machine. If your drive system isn’t working correctly, it can cause problems with web tension control. To ensure proper web tension control, make sure that all components are operating smoothly and efficiently. This includes checking belts and pulleys for any signs of wear or tear and making sure that the motor is running at its highest efficiency level. Additionally, if you have an older system with mechanical drives, consider switching to a newer servo-driven system which will give you more precise control over the speed and torque of your machine.
Calibrate Your Sensors Regularly
Sensors are an integral part of any setup that deals with web tension control as they measure the actual force being applied by the rollers on the material moving through them. Without regularly calibrating these sensors—which should be done at least once per month—you won’t be able to accurately measure and adjust the amount of force being applied by each roller. Additionally, sensors should also be checked for accuracy after any maintenance work has been done on them so that you know you’re getting accurate readings every time.
Implement Automation Where Possible
By utilizing automated systems such as PLCs or SCADA systems, you can take much of the guesswork out of web tension control. Automated systems allow you to closely monitor and adjust web tensions in real-time while providing detailed reports on each adjustment made so that future adjustments can be made more quickly and accurately. Additionally, automation makes troubleshooting easier as data points are clearly visible which helps pinpoint any issues quickly.
Takeaways for Optimizing Control
Improving web tension control in your plant is essential for ensuring quality products and avoiding costly production delays due to machine damage or other issues related to incorrect force application on materials passing through machines. Fortunately, there are several steps that plant managers and engineers can take towards improving their current setup including starting with their drive system, regularly calibrating their sensors, and implementing automation where possible. By taking these steps now, you will save yourself both time and money in the long run.
Peter Emenecker: A Lifetime in the Industry – Leading K&L Services into the future
Being immersed in the world of flexible packaging through his brothers and dad at a young age, Peter Emenecker started his career in plastic packaging before a career in the paper tube and core industry spanning two decades.
This experience eventually led him to his role at K&L Services, a Paper Dimensions company.
In his small hometown of New London, Wisconsin, his introduction to the industry mainly consisted of cheese and meat packaging where he worked during the summers in high school and following his graduation from St. Norbert College before going in his own direction.
Emenecker joined a small tube and core company, Centracor, Inc., where he worked his way up the ladder and maintained an executive-level leadership role following The Newark Group’s acquisition in 2002. These roles combined with Emenecker’s positions at Wisconsin Film & Bag, Summer Industries, and Dynamic Drinkware led to his present leadership as managing partner and president at K&L Services in 2021.
K&L Services works with world-class manufacturers, niche specialists and start-up marketers to understand custom slitting, rewinding, packaging, and inventory management.
When the previous owners retired, Emenecker wanted to put his understanding of the market to good use and knew K&L Services was the perfect fit. The goal is to continue K&L Services’ good reputation and bring the company further into the 21st century by incorporating what he has learned in his leadership roles.
“I grew up in flexible packaging but I know there are opportunities to use paper in some of those areas,” Emenecker says. “Our company has started to pivot towards that work and more food packaging.”
The current work environment was enhanced to focus on the employees, customers and people who comprise the K&L Services community to take a step in propelling the future forward.
“The focus of the last two years has been on staff development and recruitment, machine upgrades and safety improvement,” says Trista Rahn, vice president of sales. “We are finally getting everyone on board and in the right seats so the plan is to continue to discover who we are and define what business is the best fit for us. As we do this, we will see remarkable growth.”
Whether Emenecker was learning the ropes of being a lab technician in high school or leading a company, what started as dinnertime conversations with his dad and brothers turned into skills used in a fulfilling career bettering the paper and packaging industry.
GBIG PRESENTS: THE PRESENT AND FUTURE OF PLASTIC RECYCLING on April 12, 2023 with 5 Outstanding Speakers!
GREEN BAY INNOVATION GROUP PRESENTS: THE FUTURE OF PLASTIC RECYCLING NEEDS MORE EFFECTIVE AND EFFICIENT METHODS.
The EVENT will be held at the JOHNSONVILLE TAILGATE VILLAGE BY LAMBEAU FIELD and a morning Tour of CONVERGEN ENERGY 600 Liberty St. Green Bay, WI.
DATE: April 12, 2022
SCHEDULE OF KEYNOTE SPEAKERS:
- 9:00 – 10:30 a.m. – Tour Convergen Energy in Green Bay hosted by Ted Hansen – President
- 11:00 a.m. – Registration and Check In at Johnsonville Tailgate Village by Lambeau Field
- 12:00 -1:15 p.m. – Lunch with Doug Peckenpaugh BNP Group Publisher of Packaging Strategies and Flexible Packaging. He is the Manager of Converters Expo 2023.
- 1:15 p.m. Introduction – Marty Ochs the Executive Director of the Green Bay Innovation Group
- 1:30 – 2:30 p.m. – George Huber at UW Madison Engineering & (CUWP) Chemical Upcycling of Waste Plastics Director.
- 2:30 – 2:45 p.m. Break
- 2:45 – 3:30 p.m. John Elliot and Justin Bowers from PRI – Plastics Recycling Systems
- 3:45 – 4:15 p.m. – Ted Hansen President of Convergen Energy, Inc. in Green Bay
- 4:15 – 4:45 p.m. – Evan Arnold Vice President Business Development of Glenroy, Inc.
- 5:00 – 6:00 p.m. – Networking
- 6:00 pm.: Kick Off of Converting Expo at Lambeau Field.
To register, go to: www.greenbayinnovationgroup.com EVENTS and sign up. The cost is: $40.00 which includes lunch and the tour.