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Quad Plus: Different Types of Pipe Coatings for Industrial Applications

Industrial pipelines are designed to operate in demanding environments. Protection against corrosion, abrasion, and chemical exposure is essential. Choosing the right types of pipe coating depends on factors such as operating conditions, exposure to moisture, and durability requirements.
Here’s a look at different types of pipe coating for industrial applications.

steel pipe with coating

1. Fusion-Bonded Epoxy (FBE) Coating

Fusion-bonded epoxy coatings provide strong corrosion resistance. This type of coating is applied as a powdered resin that melts and bonds to the pipe surface when heating. FBE coating is standard for steel pipe coating in high-temperature and underground applications as it offers long-term durability and protection.

2. Polyurethane Coating

Polyurethane (PU) coatings protect against impact and chemical exposure. This type of pipe coating is known for flexibility and works well in environments where pipelines are subject to stress. Polyurethane coatings can also reduce surface friction to improve flow efficiency.

3. Polyethylene Coating

Polyethylene (PE) coatings provide high levels of moisture protection and mechanical strength. This thermoplastic layer is commonly applied for steel pipe coating in oil, gas, and industrial pipeline systems. Its benefits include a multi-layer composition that provides added durability to prevent damage from soil pressure and external impact.

4. Coal Tar Epoxy Coating

Coal tar epoxy coatings provide a thick barrier against moisture and corrosion. It is often used for submerged or buried pipelines. This cost-effective coating is ideal for wastewater, marine, and industrial applications where water resistance is critical.

Coaltar enamel is an older type of coating used for pipeline protection. Due to its environmental impact, this type is being phased out in most applications.

5. Zinc Coating (Galvanization)

Zinc coatings create a protective layer that resists atmospheric corrosion. Galvanization is commonly used for steep pipe coating to protect pipelines exposed to air, water, or fluctuating environmental conditions.

Coating Measurement & Compliance

Maintaining precise coating measurements is critical for quality control and compliance with industry regulations. Recent updates to industry standards emphasize thickness assessments to ensure optimal pipe coating performance.

The ASTM A123 Revision (2024) introduces a new material category for forgings and castings. It also clarifies minimum coating thickness requirements and refines terminology to improve consistency in steel pipe coating applications.

The PHMSA Pipeline Safety Rule (2023) mandates coating assessments within six months of a gas transmission pipeline entering service. It also requires voltage gradient surveys to detect flaws and timely repairs to maintain pipeline integrity.

Several standards related to high-voltage holiday detection have also been revised to replace the “100 volts per mil” rule and improve coating flaw detection accuracy. Current standards align test voltage calculations with Paschen’s Law, which describes the relationship between the breakdown voltage and the product of gas pressure and electrode distance in a gaseous medium. Updated standards include:

  • ASTM D4787 – Using high-voltage holiday detectors to check coating continuity.
  • ASTM D5162 – Methods for detecting coating defects on metal surfaces.
  • ASTM G62 – Test procedures for identifying holidays in pipeline coatings.
  • NACE SP0188 – Best practices for holiday testing of protective coatings.

Choosing the Right Pipe Coating for Durability and Compliance

Selecting the correct type of pipe coating will ensure durability, corrosion resistance, and compliance with updated industry standards. Recent coating measurement updates improve accuracy, helping industries reduce maintenance costs and extend a pipeline’s working life.

To learn more about choosing the right types of pipe coating or updates to industry standards, contact Adam Kahler at akahler@quadplus.com or call (815) 210-9885.

SPL Consulting, LLC assists Accu-Label with succession planning

The Manning family is taking steps to ensure a successful future for its growing label printing business.

SPL and Accu-Label teams

Accu-Label, an Indiana-based label converter that was established in 1987, has experienced significant success in its 35-plus year history. To ensure continued growth for the next generation, this thriving label converter has begun exploring succession planning.

As the company transitions from first to second generation leadership, the Manning family sought the services of SPL Consulting, LLC and Brian Van de Water, CEO. According to SPL Consulting, 70% of companies don’t survive the transition from first to second generation ownership. Using an analytical process reliant on data is an effective way of easing the transition.

“The primary cause for this troubling fact is the next generation – family or not – is not prepared for the leadership demanded by the responsibility of leading a business,” explains Van de Water. “Companies like Accu-Label that recognize the need for this and establish development plans for aspiring leaders have the opportunity to prepare themselves for what lies ahead. This process sets performance expectations for developing leaders to ensure they can become competent in areas they will need to master. It can be difficult, but in the event a team member is unsuccessful in getting to the next level, having documented performance data helps ensure companies get the right person in the right seat to maximize future success.”

David Manning, president, and Mary Jane Hendricks, manager, recognized the value in an effective transition. “We’ve come a long way with our organization,” states Manning. “We’ve had a very fragmented organizational structure, and we wanted to drive it the way it needs to be for future success. We’ve always worked hard, but we needed more organization and delegation to make the structure work. We’re really at a crucial point with that. We realized we needed to look at the analytical side and prioritize the whole of the company and not just individual segments.”

Many companies, whether exploring leadership transitions or not, are not always effective when dealing with change. That could mean a new label printing technology or a new CEO. One of the key factors of this transition period is preparing leadership and their team for what is to come.

“Succession Planning at its core is managing and preparing for change,” says Van de Water. “To accomplish this, the plan must have routine follow-up, review, and feedback on milestones agreed upon for development. Without a disciplined approach to revisiting and holding ourselves accountable to execute the plan, many reach the end of the year and realize too late that they didn’t make meaningful progress. Similar to strategic planning, it must be systematically reviewed with commitment to take time out of busy schedules to make it a priority. Without accountability and focus, when the time comes for them to assume more senior leadership responsibilities, they are not prepared for the challenges they will be presented with.”

“I feel like this process has been managed very well, keeping us on topic and focusing on the goals that allow us to move the family forward,” remarks Hendricks. “We’re setting the tone of where we need to be looking. It’s just the diligence of after the meeting, staying focused on the roles people have and addressing how that evolves. Working with a third party can sometimes be intimidating, where you’re opening up and showing everything going on in your organization. But working with Brian has been easy since we’ve always been headed in the right direction together.”

The Mannings have been willing to embrace change, which has made the process more successful. Accu-Label began with DISC assessment to identify personality types. “We undertook this initiative because of the need to survive,” says Manning. “We realize 70% of second-generation businesses don’t work after the first generation is gone, and I don’t want that to happen here. I want it to be third and fourth generation, if in fact the second generation wants that.”

SPL also encourages companies to invest in establishing development plans for future leaders. This focus creates a plan for eventual transition, as well as clarity for where team members may go and what they need to demonstrate to achieve their goals. This can be instrumental in reducing turnover and keeping valuable team members over the long term.

“We have hit some roadblocks along the way, and it’s really personalities, pride, and everything you have to deal with in this process – and you have to address it head on,” notes Manning. “It’s not as easy as it’s made out to be. You want everybody feeling that they’re just as important as the next sibling, and that’s the key here. I think we’re breaking some of those barriers down, but we’ve needed a lot of work in that area. SPL’s approach has us talking like we should in addressing succession.”

“The main thing is just being diligent and making sure we’re all working toward the same common goal, which is service,” adds Hendricks. “We all are production minded, but we’re not a corporation we’re a family business, and family comes first – and that’s not just blood family but all the members of our team. We want everybody to feel valued with what they bring to the team, and that’s what will bring us to the next level.”

Original Article published in Label & Narrow Web by editor Greg Hrinya

Great Lakes Fusion Energy Report

We’re excited to invite you to the Great Lakes Fusion Energy Summit and Mixer on Tuesday, May 6!

To celebrate Fusion Energy Week and to strategize about how our region will leverage its considerable assets and compete in this emerging, high-potential field, we’re gathering for a highly interactive Summit/Mixer sponsored by the UW-Madison Fusion Community in the Colleges of Engineering and Letters and Science, and 5 Lakes Institute.

Great Lakes Fusion Energy Summit May 6, 2025

There is no cost to attend this invite-only event. You can find more details on the REGISTRATION PAGE. (Please note there are separate registrations for the day and evening events. We’d love to have you join one or both, as your schedule permits!)

Reasons to participate

Great Lakes Fusion Energy Summit:

  • Research displays, tours of labs and experiments, and one-on-one discussions with faculty and students at one of the two top fusion energy programs (MIT is the other one) in the country
  • Key information about the fusion industry timeline, technologies, supply chain opportunities and workforce development
  • An exciting announcement about regional fusion energy efforts
  • Excellent networking with lunch included

Great Lakes Fusion Energy Mixer:

  • Dynamic Q&A with Greg Van Dyk, CEO of Altrusion, a Seattle-area company that delivers expertise and advanced technologies in national security and fusion energy. Greg is also a retired U.S. Air Force Colonel and a native of Wisconsin. Q&A will be led by a Pulitzer Prize-winning journalist.
  • Discussion about how manufacturers can leverage existing assets and without big capital outlays position themselves to profit in defense and fusion energy markets
  • Super fun networking game with fusion supply chain information
  • Excellent networking with drinks and appetizers included

Our region has a significant ability to become a global leader in the fusion industry and we’d love to have you involved in making it happen. Feel free to pass this invitation along to other companies with the potential to be a part of the fusion industry supply chain.

Help inviting companies?

Here’s A LINK to the FIA supply chain report that was produced last summer. Companies that operate in areas on the following list (from Table 1 in the report) would be good candidates:

Critical components for fusion: Vacuum pumps/chambers; Specialized metals, eg high-grade steel; Control Software; Power electronics; Deuterium, Tritium, or other gaseous fusion fuels; Precision engineering and manufacturing services; Common metals eg nickel, copper; Engineering, Procurement and Construction; Cryogenic devices; Heat management technologies ; RF heating; Lithium (enriched); Magnets; HTS wire; First wall materials; Energy storage; Laser components; Lasers (assembled); Rare Earth metals.

Hope to see you on May 6th!

PS To get a sense of some of the considerable fusion energy assets/expertise in our region, listen to this Midwest Moxie radio show/podcast with Kieran Furlong, CEO and Co-Founder of Realta Fusion, a UW-Madison spinout company.

Rocket Industrial Expands Product Line with Launch of Zenith Fasteners

Rocket Industrial, a leader in packaging innovation, is expanding its exclusive Zenith line to include a full range of fasteners, including nails and staples for various applications, along with a complete selection of supporting nailers and staplers from top brands. Designed for businesses seeking high-quality products with cost-saving benefits, Zenith continues to deliver reliable packaging solutions tailored to industry needs.

Zenith Fasteners

With over 65 years of experience in the packaging industry, Rocket Industrial is a family-owned business committed to providing comprehensive support that enhances packaging and industrial operations. To ensure expert guidance, Rocket has expanded its team with fastening specialists and provided extensive training for its service and sales teams. The addition of the Zenith fastener line aligns with Rocket’s dedication to supporting customers in pallet manufacturing, crate building, and carton stapling, offering reliable, high-performance solutions backed by knowledgeable support.

“Customers benefit from more than 135 years of combined experience in fastening sales and service,” said Scott Anderson, Fastening Manager at Rocket Industrial. “With a broad range of nails, staples, and top-brand tools, we offer tailored solutions to meet the diverse needs of our customers.”

Zenith Fasteners Overview

Nails: Collated and bulk nails for various construction and industrial industries. Available in different collations, gauges, finish types, and materials to meet customer needs.

Staples: Staples for packaging, assembly, and industrial applications. Available in various crown widths, leg lengths, wire gauges, and finish options to meet fastening needs across different industries.

Rocket Industrial also offers a wide range of industrial fastening tools from top brands designed to work with their Zenith brand of nails and staples.

“The expansion of fasteners marks another milestone with our exclusive Zenith line,” explains Anderson. “Backed by in-house service technicians, Rocket Industrial provides expert support and repair services to keep operations running smoothly.”

More Zenith product lines will be released over the next few years.

About Rocket Industrial

Rocket Industrial transforms packaging operations through innovative solutions, expert engineering, and comprehensive support services. The commitment to excellence and customer success has established Rocket Industrial as a trusted partner across industries.

For more information about the Zenith line and other packaging solutions, visit www.rocketindustrial.com or call (800) 826-4405.

Green Bay Innovation Group

Bringing Green Bay Companies Together. Green Bay Innovation Group is committed to building an authentic networking experience where innovation can thrive.

Contact Information

Phone: 608-698-3333 
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