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Wisconsin Manufacturers Exhibit in Miami

An Overview of the “IDEA Show”

Susan Stansbury

By Susan Stansbury, Industry Consultant

It is no wonder that Wisconsin was well represented at the Idea Show in Miami March 28-30. The show highlights manufacturing in the nonwovens fabrics and associated industries. With Wisconsin being a major center of nonwovens and related products, plus equipment and supportive services, the show was a standout for the Wisconsin exhibitors.

With a total of more than 300 exhibitors, Wisconsin represented an impressive array of companies. Some of these I visited in Miami with headquarters or factories in Wisconsin included:

  • 5K Fibres, Neenah WI
  • Campbell Wrapper / Circle Packaging, DePere WI
  • Converted Products, Milwaukee WI
  • Curt G. Joa, Sheboygan Falls WI
  • Kleen Test Products, Sheboygan WI
  • Optima Packaging, Green Bay WI
  • Paper Converting Machine, Green Bay WI
  • Rebel Converting, Milwaukee WI
  • Sellars Nonwovens, Milwaukee WI
  • Suominen Nonwovens, Ashwaubenon WI
  • Valley Grinding & Manufacturing, Green Bay WI

These companies make products such as wet wipes in configurations from baby wipes to cosmetic makeup removers. Others including Campbell Wrapper/Circle Packaging, Curt Joa (celebrating 90 years), Optima Packaging and Paper Converting Machine make equipment for manufacturers. 

5K Fibres produces rolls of nonwovens used in masks with their valued filtering layer. Another supplier of nonwovens fabrics for wipes and similar uses is Suominen, with its Ashwaubenon factory (headquartered in Finland).

Joa exhibit
Converted Products exhibit

Converted Products converts roll goods with its precision slitting and winding and related processes to prepare rolls for further manufacturing. Kleen Test Products produces many brand name products for its contract partners, including wet wipes, dryer sheets, cosmetic pads and more. Sellars Nonwovens is “the power behind your brand” as manufacturer of substrates for absorbent, automotive, medical, packaging, tabletop, wipes and more.

Rebel Converting represents just one interesting story about these companies. With capacity to convert 2.1 billion square yards annually into wipes, Rebel Converting is a force in the coreless roll/canister wipes business. As a contract manufacturer, Rebel is partnering with its customers across retail, healthcare, and business-to-business segments—to maximize the opportunities that exist in today’s market. 

Another standout is 5K Fibres with its unique technologies to reduce the amount of fabric and associated fibres needed to make a number of hygiene and related products. 5K Fibres can eliminate the need to use the number of layers usual for certain fabric media formerly added for strength. “With the inherent strength of the 5K nonwovens,” says CEO Douglas Brown, “we  are focused on our core technology and some new patents around what we trademarked as the name ‘Spun-Blown®’ where we can make very strong fibers. “I determined that we would be able to make a fabric all in one layer. This potentially reduces processing and fabric costs.”

Many of these and other Wisconsin converting manufacturers work together supplying each other the fabric and paper rolls, the equipment, and supplies to make products that make their way to retail, medical, automotive and other national outlets.

GBIG NEWS MADISON TOUR

Reconnecting and Touring

Marty Ochs

I traveled to the Madison area to re-connect with a number of past acquaintances, touring a number of companies!  I visited with Jake Weihert at American Packaging Corporation located in Columbus, WI.  

Jake Weihert of APC
Jake Weihert of APC

APC has 1,212 total employees across the USA and generates $320.53 million. There are 11 companies in the American Packaging Corporation family. APC was established in 1902 as a family-owned business with only one major ownership change.  APC has been recognized at a “Best of the BEST” Workplace for six consecutive years. APC is a leader in flexible packaging focused on the food, medical, personal care, pharmaceutical and a variety of other specialty items. 

APC added Deforest, WI building a 170,000-sq-ft plant with two state of the art 10-unit robotic gravure printing presses and supporting finishing equipment. APC invested $50 million in the plant. APC celebrated a break ground on the APC newest facility in Cedar City, UT with a new 275,000-square-foot facility, bringing in more than 135 new, high pay jobs. The project in Cedar City is just the first of three planned phases.

I also met with Joel Schmidt, the General Manager at ePac in Middleton, WI, and he provided an outstanding tour of their facility. ePac began its operations in 2016 in Madison, WI. The new company is dedicated to the growing short-run multiple SKI, quick-turn flexible packaging market.  

Joel Schmidt inside ePac facility
Joel Schmidt inside ePac facility

ePac is the first “Greenfield” flexible packaging company in North America based exclusively on a digital technology platform using the HP Indigo 20000. 

ePac’s founders began with a mission to help local, small brands obtain big brand presence with great packaging. The platform also provides customers the opportunity to quickly roll out marketing promotions and eliminate excess inventory through print-on-demand services. 

ePac currently has locations throughout the Unites States, Canada and worldwide expansions. ePac flexible Packaging is set to top $200 million in sales in 2021.

GBIG is planning a tour of Placon’s recycling facilities in Fitchburg, WI on Nov. 16, 2022, starting at 10am.  Placon was founded in 1966 by Tom Mohs focusing on a plastics Thermoforming company servicing the food service and medical packaging markets. Placon has more than 1,000 employees with annual revenues topping $200 million.

Placon’s engineering and packaging solutions were way beyond the rest of the industry. The company was awarded the Wisconsin Governor’s Award for Waste Recycling! Placon became one of the first thermoforming companies in the food and consumer packaging industry to open a complete Recycling Facility for Post Consumer Bottles and Thermoforms called ecostar plastics! 

Go to: www.placon.com/sustainability for more information! 

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GBIG NEWS | 72 Stories and Links on the Internet 04/6/22

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Get links to the latest news, events, stories, and interviews from our 5P news members. Our goal is to remind the decision makers in Wisconsin of the importance of our industry both historically, and more importantly, into the future.

Read the latest 72 Stories and Links on the Internet below.

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Paper Expansions

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Davis Kuelthau Presentation

Davis Kuelthau will present

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“Are Your Employees a Threat to Your Intellectual Property,” on May 4 from 8-10am at The Marq, 3177 French Road, De Pere. Seating is limited for this complimentary program.

Learn More

Wisconsin Paper Industry – The End of an Era and What Can Be Done to Rebuild it!

Unrecognized Success

Marty Ochs

The Green Bay Innovation Group will be putting together an informal meeting to discuss the current paper situation to get a better understanding of the present and future of Paper Making in Wisconsin.  If you are interested in participating, please contact me at: 608-698-3333 cell or email me at: martinpochs@gmail.com.   

The Wisconsin Paper Industry over the past few years has changed dramatically and it will have major impact on the 5P, Converting and Supporting Industries.  See China below!  

  1. The Flambeau Paper Mill confirmed to me they no longer have any power to run the plant with the power being sold to another business! Simply, the three paper machines will probably be sold to foreign nations and we will have to import paper from them.  The paper produced at the former Flambeau mill is currently on allotments with 8-10 weeks or longer lead times.  Wisconsin has a large number of printers, envelope companies and converters in desperate need of uncoated offset papers that were produced at the mill! Guangdong Paper in XinHui, China is putting in a new high capacity fine paper making line to produce top-quality woodfree uncoated paper grades with the start up scheduled for 2022 with 2 million tons of pulp and 1 million tons of fine paper.  China will be exporting the paper to the USA to the largest Printing and Converting companies in the USA!   * Note: China has also purchased large printing presses from a Wisconsin based printing company along with increasing their pulp imports from Russia!
  2. Georgia-Pacific has shut down the its 121-year old Day Street Mill moving production of toilet paper, napkins and other paper products to other locations. The move will eliminate nearly 200 jobs and it is expected that employees with be able to get jobs at the Broadway Mill. Green Bay wants to thank GB for their other expansion plans in Green Bay with their new distribution center.  Why can’t we get GB to build a new paper machine at the Day Street Mill instead of building plants in other states?  China has expanded their tissue mills and they will be exporting products across the globe including the USA!
  3. Verso Corporation acquired by BillerudKorsnas based in Sweden with the Wisconsin Rapids mill future uncertain. The mill was a premier producer of commercial coated printing paper products in desperate need at this time with allotments and long lead times! Based upon discussions with a number of parties, the cost to get the mill back up in running is prohibitive. At some point, We expect it to end up selling the machines overseas or for scrap! Don’t be surprised if China buys it!  We need to open up dialog with BillerudKosnas to look at potential opportunities to support the 5P Industries!
  4. ND Paper, the Biron Wisconsin mill will be converting its B26 paper machine at the end of 2022 from coated mechanical papers to lightweight recycled packaging paper products.  The industry will lose 260,000 tons annually for end users like catalogs, magazines, inserts and other printed products.  Wisconsin has a number of Publication and Catalog printers and they are desperate for printing papers and it will force a number of them out of business!
  5. Clearwater Paper closed the Neenah facility with approximately 300 people losing their jobs!
  6. Blackstone Tactical Opportunities acquires Sustana Fiber a De Pere, WI based company.
  7. Midwest Paper Group in Combined Locks sold to a Mexican-based company producing packaging grade papers.  
  8. Appleton-based Appvion purchased by Wynnchurch L.P. a private equity firm which is based in Rosemont, Ill.   
  9. Georgia-based Neenah Paper announced it plans to cease operations at its mill in Appleton.
  10. ST. Paper LLC: Andritz to supply high-speed tissue machine to St. Paper in Duluth, MN.

We see Paper Machines being built outside of Wisconsin and around the world.  We are becoming more dependent on foreign paper companies especially for printing, labeling and converting papers. We will see more and more tissue products being manufactured outside the USA.  Wisconsin was the leader in the world in paper production and innovation.  Wisconsin is losing new facilities to other states and we ask why!  Wisconsin has ALL the advantages to rebuild our paper industry with vast resources to support the industry.  We need more leadership, financial resources, direction and a commitment to re-build the paper industry in Wisconsin with bipartisanship support!  If not, our forestry, pulp, printing, converting and ALL of the industries supporting the paper industry will be in serious trouble and having a major impact on the Wisconsin economy!     

Teel Plastics, LLC Awarded Plastics News Excellence Award for Customer Relations

Teel Plastics, LLC Awarded

Teel was honored as one of the the top two finalists for the Plastics News Processor of the Year Award in addition to  receiving recognition for outstanding customer service. 

For Immediate Release.  

March 25, 2022 

Earlier this year, Teel Plastics was named one of the five finalists for the Plastics News Processor of the Year Award, a top  recognition of excellence in the plastics manufacturing industry. Applying for the award is a rigorous process involving  written submission and in-person evaluation and interviews. Over the course of the evaluation, Teel Plastics was  featured in a video on the Plastics News website as one of the five finalists. 

The winner of the award was named at the Plastics News Executive Forum on March 23rd in Naples, Florida. As the  finalists were counted down, Teel was among the top two contenders for the award before it was given to MMI  Engineered Solutions of Michigan.  

Teel was further recognized with the Plastics News Excellence Award for customer relations, a testament to Teel’s  strength in customer service and relationship building. Teel’s customer relations were evaluated as judges reached out  to Teel customers to discuss and evaluate Teel’s performance.  

Teel’s president, Tom Thompson, also participated in a panel discussion at the Executive Forum with executives from the  other four Processor of the Year finalists. 

Tom Thompson presenting at the Plastic News Executive Forum
Teel President Tom Thompson presenting at the Plastics  News Executive Forum.
Teel president Tom Thompson with other executives
From left to right: Teel CEO Jerry Pritchett, President Tom  Thompson, Board Member Jay Smith, and Director of  Growth Strategies Christian Herrild with Teel’s PN  Excellence Award for customer relations.

“We are very proud of what this award says about our people and the efforts they put into meeting customer needs,”  said Christian Herrild. “We are willing to take on difficult problems and challenges to support our customers and help  them achieve their goals.” 

About Teel Plastics: 

Teel Plastics is a premier manufacturer of custom extruded and injection molded plastic products due to the expertise of  their distinguished, skilled team – a group of problem solvers known for being professional, progressive, and personable.  Specializing in complex projects, Teel produces high-quality custom parts in a wide variety of sizes with tight tolerances.  

Teel focuses on the medical, cosmetic, industrial piping, film core, and water treatment markets. In addition, there is a  full-service analytical laboratory on campus. Founded in 1951, Teel is headquartered in Baraboo, WI. For more  information, visit www.teel.com.

Bretting Manufacturing Co. – 400 MPM Singlefold Towel Interfolding Line

Press Release 7-March-2022 Ashland, Wisconsin – 

C. G. Bretting Manufacturing is pleased to announce the launch of our 400 MPM Singlefold Towel Interfolder, a new high-speed, interfolding line.  

Bretting machinery

The new Singlefold Towel Interfolder provides the highest towel production capability on the market today.  This new platform is the result of years of research and development in mechanical folding and separation technologies.

The 400 MPM Singlefold follows a long legacy of quality machinery from Bretting, including Multifold and Tissue along with a wide array of napkin folders for both At-home and Away-from-home markets.

Let the Bretting expertise and innovation work for you. Please contact us to learn more about our latest Towel Singlefold line and how it can make your operations more productive. 

C. G. Bretting Manufacturing Co., Inc. (“Bretting”) is a 132-year-old, fifth generation family-owned business located in Ashland, Wisconsin with 280,000 square feet of manufacturing and office space. Bretting is a world leader in the design, manufacture, and service of paper converting equipment along with contract machining. Absolut Manufacturing, LLC, located in Iron River, Wisconsin, is where we design, manufacture, and service nonwoven and paper bag converting equipment. We recently added a new 30,000 square foot building which includes office, manufacturing, and assembly space. T&T Manufacturing, LLC in Spooner, Wisconsin, another Bretting Company, provides high-quality machining and fabrication services.

C. G. Bretting Manufacturing Co., Inc. (“Bretting”) is a 132-year-old, fifth generation family-owned business located in Ashland, Wisconsin with 280,000 square feet of manufacturing and office space. Bretting is a world leader in the design, manufacture, and service of paper converting equipment along with contract machining. Absolut Manufacturing, LLC, located in Iron River, Wisconsin, is where we design, manufacture, and service nonwoven and paper bag converting equipment. We recently added a new 30,000 square foot building which includes office, manufacturing, and assembly space. T&T Manufacturing, LLC in Spooner, Wisconsin, another Bretting Company, provides high-quality machining and fabrication services.

Press Release: ASI HOSTS TOUR & NETWORKING EVENT, MARCH 2022

Networking Event

ASI, Division of Thermal Technologies, Inc., hosted a company tour and networking event at their facility on March 24, 2022.   Located in the I43 Industrial Park in Green Bay, ASI showed off multiple drying systems they are currently working on that are used in a multitude of industries, including the battery, construction, and vinyl graphics and coating industries. More than twenty companies participated in the tour, which included a viewing of ASI’s assembly and fabrication floor, dress out area, as well as discussions on their dryers’ features and capabilities, including how they build all of their own electrical cabinets.  The attendees also learned about ASI’s nearly 40 year long history, company culture, and their experienced engineers and manufacturing team, many of whom have been at ASI for more than 20 years.

ASI thanks everyone who participated in and attended this event and looks forward to hosting and attending similar events in the future. 

group shot during ASI Networking event

ASI_Inquiries@asitti.com

920.468.5477 www.asitti.com

About ASI

ASI logo

ASI specializes in custom drying, curing, and cooling solutions for the converting and continuous process industries. We design and manufacture all of our custom drying solutions in Green Bay, Wisconsin, and serve all facets of the flexible web-based and continuous processing industries. 

As an industry leader for over 36 years, our forced air convection systems employ a variety of web transport methods, including air flotation, roll-support, and through-air conveyor and belt dryers. All of our dryers are custom designed to meet the specific drying needs, control requirements, and spatial constraints of our customers. 

We also have a dedicated service department that can assist with preventive maintenance visits, troubleshooting, spare parts, installation supervision, system startup, operator and maintenance training, and control upgrades and retrofits.

March 23rd Newsletter

Green Bay Innovation Group Newsletter 3/23/22

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martinpochs@gmail.com
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