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Bretting Manufacturing Co. – 400 MPM Singlefold Towel Interfolding Line

Press Release 7-March-2022 Ashland, Wisconsin – 

C. G. Bretting Manufacturing is pleased to announce the launch of our 400 MPM Singlefold Towel Interfolder, a new high-speed, interfolding line.  

Bretting machinery

The new Singlefold Towel Interfolder provides the highest towel production capability on the market today.  This new platform is the result of years of research and development in mechanical folding and separation technologies.

The 400 MPM Singlefold follows a long legacy of quality machinery from Bretting, including Multifold and Tissue along with a wide array of napkin folders for both At-home and Away-from-home markets.

Let the Bretting expertise and innovation work for you. Please contact us to learn more about our latest Towel Singlefold line and how it can make your operations more productive. 

C. G. Bretting Manufacturing Co., Inc. (“Bretting”) is a 132-year-old, fifth generation family-owned business located in Ashland, Wisconsin with 280,000 square feet of manufacturing and office space. Bretting is a world leader in the design, manufacture, and service of paper converting equipment along with contract machining. Absolut Manufacturing, LLC, located in Iron River, Wisconsin, is where we design, manufacture, and service nonwoven and paper bag converting equipment. We recently added a new 30,000 square foot building which includes office, manufacturing, and assembly space. T&T Manufacturing, LLC in Spooner, Wisconsin, another Bretting Company, provides high-quality machining and fabrication services.

C. G. Bretting Manufacturing Co., Inc. (“Bretting”) is a 132-year-old, fifth generation family-owned business located in Ashland, Wisconsin with 280,000 square feet of manufacturing and office space. Bretting is a world leader in the design, manufacture, and service of paper converting equipment along with contract machining. Absolut Manufacturing, LLC, located in Iron River, Wisconsin, is where we design, manufacture, and service nonwoven and paper bag converting equipment. We recently added a new 30,000 square foot building which includes office, manufacturing, and assembly space. T&T Manufacturing, LLC in Spooner, Wisconsin, another Bretting Company, provides high-quality machining and fabrication services.

Press Release: ASI HOSTS TOUR & NETWORKING EVENT, MARCH 2022

Networking Event

ASI, Division of Thermal Technologies, Inc., hosted a company tour and networking event at their facility on March 24, 2022.   Located in the I43 Industrial Park in Green Bay, ASI showed off multiple drying systems they are currently working on that are used in a multitude of industries, including the battery, construction, and vinyl graphics and coating industries. More than twenty companies participated in the tour, which included a viewing of ASI’s assembly and fabrication floor, dress out area, as well as discussions on their dryers’ features and capabilities, including how they build all of their own electrical cabinets.  The attendees also learned about ASI’s nearly 40 year long history, company culture, and their experienced engineers and manufacturing team, many of whom have been at ASI for more than 20 years.

ASI thanks everyone who participated in and attended this event and looks forward to hosting and attending similar events in the future. 

group shot during ASI Networking event

ASI_Inquiries@asitti.com

920.468.5477 www.asitti.com

About ASI

ASI logo

ASI specializes in custom drying, curing, and cooling solutions for the converting and continuous process industries. We design and manufacture all of our custom drying solutions in Green Bay, Wisconsin, and serve all facets of the flexible web-based and continuous processing industries. 

As an industry leader for over 36 years, our forced air convection systems employ a variety of web transport methods, including air flotation, roll-support, and through-air conveyor and belt dryers. All of our dryers are custom designed to meet the specific drying needs, control requirements, and spatial constraints of our customers. 

We also have a dedicated service department that can assist with preventive maintenance visits, troubleshooting, spare parts, installation supervision, system startup, operator and maintenance training, and control upgrades and retrofits.

GBIG NEWS | 72 Stories and Links on the Internet 03/23/22

GBIG News

Get links to the latest news, events, stories, and interviews from our 5P news sponsors. Our goal is to remind the decision makers in Wisconsin of the importance of our industry both historically, and more importantly, into the future.

Read the latest 72 Stories and Links on the Internet below.

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Russia

Women in Business & Manufacturing – Part 2

A Round Table Overview for GBIG

Hosted by Susan Stansbury, Industry Consultant
Part 2:

Hosted by Susan Stansbury, Industry Consultant

Susan Stansbury

Ann Franz, Director, NEW Manufacturing Alliance

Ann Franz

Kristin Manteufel, Director of Marketing, Resource One

Kristin Manteufel

Amber Schuh, Vice President, Press Color Inc.

Amber Schuh

Susan: What are some of the key issues you are seeing in 2022?

Ann Franz: As we promote the manufacturing industry, we are focused on employment, and this year, preparing people to rise to higher levels in business. We have heard that many are “data rich, but information poor.” Working with St. Norbert since 2019, more than 200 professionals improved their data analytical skills; and since then, many more have improved their skills, become more efficient and wise in their work.

Kristin Manteufel: We have been looking forward to coming out of Covid restrictions and seeing optimism in the markets. We have been seeing bids and projects that were on hold being revived. However, there continue to be hurdles such as delayed receipt of raw materials needed to manufacture our products. There are still a lot of unknowns for manufacturers such as staffing shortages, materials on allocation and some force majeure. Once these difficulties can be overcome, shipping becomes an issue with labor shortages and weather events affecting large sections of the US.

Amber Schuh: As an ink and coating manufacturer, the largest issue for 2022 is the uncertainly in the supply chain for raw materials. Constant communication with our vendors is essential for trying to reduce disruptions to our customers. The printing industry continues to see growth in flexible packaging and food packaging markets. Additionally, the market continues to look for advancement in the overall safety and environmental sustainability in the products they purchase.

Susan: Ann, what is the latest you offer to your 200 manufacturing members?

Ann: For middle management people, and others, we plan to offer project management training. In addition, we have female high school students on our radar. This includes a range of females, from STEM students to those in various club activities.

Susan: Kristin, what are some of the holdups in obtaining raw materials?

Kristin: In the paper industry, there have been mill conversions and shutdowns that have influenced what is made, the amount and types of papers being manufactured. These changes a have affected the sourcing of where our printing paper come from for wallpaper and gift-wrap at our Waldan division. Therefore, we have to be smart at sourcing and not have single sourced materials.

Susan: Amber, with your PhD in biochemistry, what are some of the developments you are pursuing?

Amber: Although my day-to-day tasks have taken me a bit away from the biochemical pathways my dissertation was on, I continue to use my Ph.D. experience for experimental design in our research and development pursuits. We tailor our inks and coatings for each individual customer to optimize performance on their specific equipment. Whether that is meeting a customer’s end use resistance requirements, CoF specifications, desired gloss, or a variety of other parameters our lab works one-on-one with our customers for optimization of their inks and coatings. Markets ranging from retail packaging and printing support, to business-to-business supplies, continue to be a focus among Northeast Wisconsin manufacturers.


Look for Part 3 next, featuring three more women with the spotlight on the converting industry.

Rebuild the Wisconsin Paper, Pulp and Forestry Industries

Marty Ochs

The war created by Russia in Ukraine has created huge issues with the Paper and Pulp Industries in Europe. Russia is a major exporter of oil, natural gas, minerals, pulp, paper and linerboard to Europe. Russia exports of paper, paperboard and pulp were US $2.41 billion during 2020, according to the United Nations. BIV reports that Russia exported $12 billion worth of lumber, logs, pulp, paper and wood pellets in 2021. The volume of packaging paper and paperboard exports from Russia reached 1.35 million metric tons in 2019 with expectations to grow 37.4 percent. Russia exported 2.316 million tons of pulp in 2022.

China had shifted its purchase of pulp to Europe, reducing imports from Russia and the USA over the past 3 years. However, we anticipate that China will go back to Russia due to the sanctions and price concessions. In addition, anticipate China will be purchasing rights to timber resources in Russia. As we see more sanctions, companies in the paper, pulp and related industries will no longer do business with Russia. We see a number of them already pulling out of Russia.

Wisconsin has a great opportunity with the embargo on Russia to supply Europe who is in desperate need of resources for pulp, paper and packaging materials, along with increasing the USA production to support America! Russia usually sends some 180,000-200,000 tons of kraftliner to Europe each year. Ukraine is a big exporter of kraftliner to Europe. Russia accounts for roughly 4% of global pulp exports.

With the strike at UPM, the US market is in desperate need for fine printing paper resources, and we will see less and less paper coming from Europe. The projections for printing papers are to decrease 1-2% over the year. However, that is not the case for 2022. We have seen a lot of demand for printing and packaging papers! With NO PAPER or LIMITED PAPER from Europe, this creates a large market for the USA-based paper manufacturers to support the fine printing paper production.

The USA companies have increased the production of board which could supply the USA and the world market. Wisconsin has a large number of companies in the board and corrugated industries! These are questions for the US-based paper companies to use the Wisconsin resources to rebuild our pulp and paper industries. Obviously, Green Bay Packaging has been a great asset for Wisconsin, setting a great example!

The Green Bay Innovation Group has had some success with finding paper for the printing industry and/or coming up with some alternative solutions. We are building a library of resources to support you. We would like to set up a meeting and invite ALL parties to better understand the impact of paper on the 5P and Converting Industries! The Paper Industry is the backbone of our industries and at this time, it is BROKEN! If you are interested, please send me an email to:

martinpochs@gmail.com or text to: 608-698-3333. We welcome your feedback, too!

Print Pro – Flexographic Printing Capabilities

Print Pro Inc. logo

Print Pro prides itself on exceptional customer service and turnaround time from order entry to delivery.

To continue meeting and exceeding customers needs, we’ve invested in equipment, facilities, and personnel.

Learn More

Baum Machine – Custom Replacement Secondary Arms for a Paperboard Mill

A Wisconsin paperboard mill had experienced a failure of the Secondary Arms on the reel section. This is where the paper sheet is wound onto a spool that is driven from a reel drum. Continuous production requires that spool changes can occur “on the fly”.

The problem was that the portion of the secondary arm that supports a cam follower broke off. An emergency welding repair had to be made. Unfortunately, the resulting downtime was costly due to lost production hours. Additionally, it was unclear how long the repair would endure before it would fail.

Secondary arm repair and reel section

One challenge to the mill was that it had difficulty sourcing a replacement part in a reasonable amount of time. The age of the machine played a factor as well. After contacting Baum Machine and inspecting the reel section, it was determined that they could manufacture new Secondary Arms to meet the customer’s requirements.

On a scheduled down, Baum’s engineering team visited the mill to take measurements for reverse engineering. Since the parts were on the machine, a few critical bore dimensions could not be recorded.

baum machine blueprint

However, it could be possible once they were removed from the machine, but that would lead to more costly downtime for the mill. That problem was solved by proposing to manufacture complete less the critical bores. When the mill had their scheduled down, the parts would be removed and brought to Baum Machine, dimensions recorded, bores completed, and the new Secondary Arms returned to the mill for installation on the same day.

The mill operators were pleased to learn that the new Secondary Arms could be replaced during the course of the scheduled machine down, eliminating unnecessary downtime. Also, the new Arms were made from steel, not a casting, and modified for additional strength.

• Custom replacement part
• Cost-effective solution
• Steel construction
• Longer service life
• Made in the USA

Learn More

New North – Converting Corridor of the U.S.

#1 State and Region in Paper Production!

New North banner

For more information, contact Barb LaMue, President and CEO of New North. 920-336-3860.

Converters Expo April 26th-27th, 2022

Special Offer

The Green Bay Innovation Group would like to provide a special offer to members who attend the Converters Expo on April 26-27 at Lambeau Field. Save $50 off the standard rate of $100, and attend the Expo for only $50 with this GBIG members-only code. The Green Bay Innovation Group is a supporting organization to Converters Expo.

SAVE $50
converters expo logo

Self-Disintegrating Polymers

Plastic is an all-purpose material. Cheap, light in weight, strong, and is highly versatile, it is used in numerous ways. In 2016, plastic production amounted to 335 million tons, 1.4 times more than in 2005 and 215 times more than in 1950. And it’s growing. According to the United Nations, only 9% of all plastics produced in the world are recycled, about 11% are incinerated, and the rest end up in landfills or the environment. More than 98% of plastics come from petroleum derivatives, natural gas, or coal; and they are non-renewable.

banner indicating biodegradable & self-disintegrating

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Green Bay Innovation Group

Bringing Green Bay Companies Together. Green Bay Innovation Group is committed to building an authentic networking experience where innovation can thrive.

Contact Information

Phone: 608-698-3333 
martinpochs@gmail.com
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